C89*41 GCr15 Steel New Technology Automatic Light Gauge Steel Framing Roll Forming Machine
Main Specifications
| No. | Item | Specification |
| 1 | Powered Decoiler |
| Loading weight | 2 tons |
| Coil Inner Diameter | 460-520mm |
| Power | 1.5kw |
| 2 | Roll Forming Machine |
| Dimension | 5Mx1Mx1.8M |
| Weight | 3500KGS |
| Material of Rollers | Material: GCr15 |
| Processing Technic for Rollers | CNC machining, heat treatment HRC58-60,then processed by CNC lathe, plating finally |
| Material of Shafts | 40Cr |
| Processing Technic for Shafts | CNC machining, quenching and tempering HRC28-32,then processed by CNC lathe, plating and polishing finally |
| Sheet Guiding Device | |
| Holes Punching Device | (dimpling with screw holes,service hole,web notch,lip notch, truss end chamfer, swage, crimp) |
| 3 | Control System |
| Main control system | One Lenovo laptop and a control box inside of based frames of the machine |
| Producing software | Special designed to match with the designing software Vertex |
| Leaser Printing Device | USA Matthews Leaser Printing Device for painting spray logo and installation indicating number |
| Remote-control device | Wireless remote-controller controls machine to go forward or backward or stop |
| Brands of main components | PLC(self-developed),Relay (Schneider), proximity switch(Schneider), Encoder(Omron), Servo Motor(Xinjie) |
| 4 | Servo System and Hydraulic System |
| Servo motor | 5.5kw, taking with precision planetary gear reducer |
| Hydraulic Station | 7.5KW;Hydraulic oil injection 200 litre |
| 5 | Run-out Table |
| Length | 3M |
Main Accessories:
(1) Main Forming Machine;
(2) 2T Hydraulic Uncoiler;
(3) Automatic Post Punching & Cutting Device;
(4) Hydraulic Motor System;
(5) Industrial Computer Controlling System with Product Software;
(6) Hydraulic Post-cutter;
(7) Automatic Printing Device;
(8) Vertex BD Design Software;
(9) Run Out Table;
VERTEX BD house design software
1. The wall, floor and roof structure is produced automatically, saving design time.
2. Automatic 3D molding, insure 100% accuracy.
3. With analysis project function, the software can calculate bearing capacity.
4. Create frame work 3D map and 3D decoration view.
5. The whole building frame can be resolve to independent unit drawing.
6. Calculate the bill of material, including the needed steel, plates, thermal insulation material,doors and windows, screws and other matching material.
7. Create the processed data including the marked work piece, docking with the equipment.
8. Software maintenance and training fee.
9. Maintenance and supporting fee is USD 2200.00/Year. It’s for software update and optional.
Numerical control system
With independent intellectual property rights LGS Maker production control software can insure the system be used in all kinds of working environment with its industrial grade computer.
1. 17 inch color industrial grade computer can choose keyboard, mouse or touch screen operation. Switching manual or automatic function at will.
2. With different languages to choose in operation interface, it’s easy to handle output data in design software can be copy by USB or teletransmission by Internet.
3. Read design data directly while in production, without manual intervention.
4. Real-time monitoring whole production process by graphics, which can show which work piece is working, the length, pcs and material condition etc.
5. Monitor and control the production process with automatic fault detection and alarm system to protection.
6. Improve efficiency to add, modify or cancel the task at any time, no matter single rob piece or whole unit. It can solve the scrap problem caused by material defect or personal error.
7. Data is automatically saved after the machine shut down at normal case. Accidental power-off protection device is optional.
8. System is permanent free use with independent intellectual property rights.
Equipment description
1).automatic vertical single head uncoiler : 1 set
a.Using hand tightening design, Coil ID:Ф460mm-Ф520mm, coil OD:Ф1400mm, Loading:2000kg
b.Frequency conversion automatic uncoiling
c.Power:2.2KW
2). Frame: Using steel plate welding, the overall annealing to stress treatment, to ensure long-term use without deformation; and CNC machining center processing to ensure dimensional accuracy.
3). Arch: Main arch is box structure, box is CNC machining center processing, auxiliary arch is independent structure.
4). Rolling mould: Cr12mov die steel, after vacuum hardened HRC60-62 ° to refine the hole and the end of the face, CNC lathe finishing the roller surface.
5). Main axis: Material for 40Cr tool steel, quenching and tempering heat treatment, external grinding finishing
6). Drive system: Servo motor and reducer linkage, between the wheel with precision hard tooth gear oil immersion operation, to ensure that the use of long time without wear.
7). Hydraulic system
a. Energy storage structure, energy saving and environmental protection
b. Hydraulic components: Germany Bosch Rexroth products
8). Punching mould
Die model material are used S45C tool steel, mold insert with D2 or SKD11 high-quality steel, mold parts with Japan's rice products.
9). Electrical parts
a.Original imported motion controller and PLC
b.. International first-class brand low voltage components
10). CNC inkjet printer
a.Configuration of industrial-grade high quality solvent-based electronic inkjet printer, print writing clear and solid, easy to install
b.Common solvent based inks,easy to buy, and economical to use
c.Automatically prints automatically generated by the design software, without human intervention
d.By Frame Mac LGS maker production control system can add any additional information, such as, company name,logo, websites and so on.
Our machine photo
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